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激光淬火技术在机床零件上的应用 

发布时间:2018/11/28 17:44:00

       大家都知道,激光淬火技术可对各种导轨、大型齿轮、轴颈、汽缸内壁、模具、减振器、摩擦轮、轧辊、滚轮零件进行表面强化。适用材料为中、高碳钢,铸铁。然而随着激光淬火技术的发展,其技术也逐渐成熟,开始应用机床零件。今天为大家介绍激光淬火技术在机床零件上的应用,主要从以下几方面:

  1.数控机床电主轴激光淬火技术应用

  (1)ZHUZHOUJISUIJIFUDAI4GESHIYANG,SHIYANGZHIJING80mm,BIHOU20mm,LIANGDUANMOPING。ZAICAIYONGCO2JIGUANGQIJINXINGJIGUANGYINGHUAQIAN,FENBIEZAIZHUZHOUHESHIYANGBIAOMIANSHANGTUFUYICENGTEBIETULIAO,YIZENGJIADUIJIGUANGDEXISHOU。

  (2)YONG5kWDECO2HENGLIUSHIJIGUANGQIDUIZHUZHOUJISHIYANGJINXINGJIGUANGCUIHUO,QISHUCHUGONGLVP=1800~2000W,SAOMIAOSUDUv=5mm/s,JICHUANGZHUANSUn=30r/min,SAOMIAOKUANDU2~3.5mm。BINGCAIYONGWEIJIKONGZHICUIHUOJICHUANG(GONGZUOTAI),PEIBEILINGHUOTONGYONGDEGONGZHUANGJIAJU,GUDINGCUIHUOGONGJIANZUOPINGXINGYIDONG、ZHUANDONGHUOHECHENGYUNDONG。

  (3)JIGUANGCUIHUOHUAHOUDEZHUZHOUJISHIYANGJIANYAN CUIYINGCENGSHENDU0.5~1.2mm;BIAOMIANCUIHUOYINGDU60~66HRC;ZUZHIWEIZUIWAICENGJIXIMASHITI+SHAOLIANGCANLIUAOSHITI,GUODUCENGMASHITI+TIESUTI+SHENTANTI,NEICENGWEIYUANSHIZUZHI,JIHUIHUOSUOSHITI。

  2.数控机床镶钢导轨的激光淬火技术应用

  (1)YUBEIRECHULI

  DAOGUIJINGDUANZAOHOU,JINXINGCHANGGUIDEZHENGHUOJIDIAOZHICHULI,YIXIHUAJINGLI,GAISHANZUZHIJIEGOU,JIANGDINEIYINGLI,BINGWEIHOUXUJIGUANGCUIHUOZUOHAOZUZHIZHUNBEI。

  (2)JIGUANGCUIHUOSHEBEIJIGONGYICANSHU

  CAIYONGGUOCHAN31.5kWERYANGHUATANJIGUANGQIJIJIGUANGJIAGONGJICHUANG,JIGUANGSHUCHUGONGLVP=900W,GUANGBANZHIJINGWEI4mm,LIJIAOLIANGd=240mm,SAOMIAOSUDUv=10m/s。

  JINGSHANGSHUGONGYICHULIHOUDEDAOGUI,CUIHUOQUCUIYINGCENGSHENDUWEI0.58mm,YINGHUADAIKUANWEI4.47mm,YINGHUACENGZUZHIWEIXIZHENZHUANGMASHITI+BUFENCANLIUAOSHITI,BIAOMIANYINGDUWEI724~797HV0.1,XIANGDANGYU61~64HRC。

  (3)MOSUNSHIYAN

  MOSUNSHIYANJIEGUOBIAOMING,DANGJIGUANGSAOMIAOCUIHUOHUAWENWEI45°XIEXIAN(YUDAOGUILENGBIANCHENG45°XIEXIAN,JIANTU5),(LENGXING)YINGHUAMIANJIWEI40%SHI,DAOGUINAIMOXINGGAO。

  3.机床离合器联结、花键套、磁轭和齿环的激光淬火技术应用

  JICHUANGLIHEQILIANJIE、HUAJIANTAO、CIEHECHIHUANDENGJINGJIGUANGCUIHUOHOU,QIZHILIANGMINGXIANYOUYUPUTONGYANYUHUOGANYINGCUIHUO,JIEJUELELIANJIEZHUABUGONGZUOMIANYINGDUDI、KAZHUANEICEJIBIANDA,HUAJIANTAOJIANCEMIANYINGDUDI、NEIKONGJIBIANCHAOCHA、XIAOKONGCHUKAILIE,CIEHECHIHUANSHENTANCUIHUOJIBIANDA、FASHENGDUANCHI、LIANGZHENIEHEBULIANG、CHUANDILIJUBUZUJIFASHENGDAHUADENGQUEXIAN。

  SHILI1 DIANCILIHEQILIANJIE(JIANTU7),CAILIAOWEI45GANG,JISHUYAOQIU:YINGDU≥55HRC,CUIYINGCENGSHENDU≥0.3mm,ZHUABUZHIJINGJIBIAN≤0.1mm,YINGHUAMIANJI≥80%。

  (1)GONGYILIUCHENG

  QUANBUJIXIEJIAGONGHOU,ZAISHUKONGJIGUANGRECHULIJISHANGZIDONGJINXINGLIUGEZHUADE12GECEMIANJIGUANGSAOMIAOCUIHUO。

  (2)JIGUANGCUIHUOGONGYI

  JIGUANGSHUCHUGONGLVP=1000W,TOUJINGJIAOJUf=350mm,LIJIAOLIANGd=59mm,SAOMIAOSUDUv=1000mm/min,SHENGCHANJIEPAIt=45s/JIAN。

  (3)JIANYANJIEGUO

  YINGDUWEI57~60HRC,CUIYINGCENGSHENDU0.3~0.6mm,ZHIJINGJIBIAN≤±0.03mm,ZHUACEMIAN100%CUIYING。

  4.齿轮的激光淬火技术应用

  WOGUOCONG20SHIJI80NIANDAIJIUKAISHICHILUNJIGUANGCUIHUODEYANJIU,TONGSHIYANZHICHULEDUOZHONGJIGUANGCUIHUOSHEBEI,TONGGUODUONIANDEFAZHANHECHENGGONGSHIJIAN,KEFULECHUANTONGRECHULIDEYIXIEQUEDIAN,DADAOCHILUNCHENGBENYUBIAOMIANGAOXINGNENG、WEIJIBIANDEZUIJIAZUHE,XIANYICHENGWEIYIXIANGSHIYONGBINGJIYOUFAZHANQIANJINGDEXINXINGBIAOMIANQIANGHUAJISHU。

  (1)CHILUNJIGUANGSHEBEI

  HENGLIUCO2JIGUANGQI1TAI,ZHUANYONGPEITAOLENGSHUIJIZU1TAO,SHUKONGJIAGONGJICHUANG1TAI,GUANGLUXITONG1TAO。TU10WEICHILUNJIGUANGCUIHUO。

  (2)CHILUNDEJIGUANGCUIHUOJISHUYINGYONGSHILI。

  SHILI CHILUN,CAILIAOWEI30CrMnTiGANG,CHIMIANJIGUANGCUIHUOHOUYAOQIU:CHIMIANJIBIANXIAO,BIAOMIANGUANGJIE,BUXUMOCHI。

      YISHANGJIUSHIJIGUANGCUIHUOJISHUZAIJICHUANGLINGJIANSHANGDEYINGYONG,KANQILAIFUZA,QISHIZHIYAORENZHENDUXIALAIHAISHIMANHAODONGDE。DAJIASHUOSHIBUSHINI。SUIZHEJIGUANGCUIHUOJISHUYINGYONGYUSHUKONGJICHUANG,XIANGGUANDEJISHUYEYUFAWANSHAN,XIANGXINJIANGLAIHAIHUISHIWOMENDESHENGHUOGENGJINYIBU。